SPECIFICATIONS
Material
Torque Specifications
DESCRIPTION AND OPERATION
Engine Emission Control
Component Locations
2.0L GTDI
3.5L Ti-VCT and 3.7L Ti-VCT
3.5L GTDI
System Operation
Refer to the PC/ED manual section 1 Description and Operation.
Component Description
Refer to the PC/ED manual section 1 Description and Operation.
DIAGNOSIS AND TESTING
Engine Emission Control
For PCM DTCs, refer to Section 303-14 DTC Chart: PCM. For driveability symptoms without DTCs, refer to the PC/ED manual, section 3 Symptom Charts.
REMOVAL AND INSTALLATION
Crankcase Vent Oil Separator - 2.0L GTDI
Removal and Installation
NOTE: Removal steps in this procedure may contain installation details.
- Remove the intake manifold. For additional information, refer to Section 303-01C.
- NOTE: Clean and inspect the gasket mating surfaces.
- Tighten to 10 Nm (89 lb-in).
- Inspect and replace the crankcase vent oil separator gasket as necessary. Visual check.
- To install, reverse the removal procedure.
Crankcase Vent Oil Separator - 3.5L GTDI
Removal and Installation
- Release the wire harness pin-type retainer from the crankcase vent oil separator.
- Disconnect the crankcase ventilation tube-to-PCV valve quick connect coupling. For additional information, refer to Section 310-00.
- Remove the 3 crankcase vent oil separator bolts.
- To install, tighten to 8 Nm (71 lb-in).
- Remove the crankcase vent oil separator from the RH valve cover.
- To install, reverse the removal procedure.
Positive Crankcase Ventilation (PCV) Valve - 3.5L Ti-VCT
Material
Removal and Installation
NOTE: Removal steps in this procedure may contain installation details.
- NOTICE: A new PCV valve
must be installed if removed from the valve cover. Damage will occur to the
locking mechanism on the PCV valve.
Minor component movement CCW. Discard the specified component. Follow local disposal regulations.
- To install, reverse the removal procedure. Apply the specified lubricant to the specified component.
Positive Crankcase Ventilation (PCV) Valve - 3.5L GTDI
Material
Removal and Installation
- Disconnect the crankcase ventilation tube-to-PCV valve quick connect coupling. For additional information, refer to Section 310-00.
- NOTICE: A new PCV valve must be installed if removed from the
valve cover. Damage will occur to the locking mechanism on the PCV valve.
NOTE: To install, apply clean engine oil to the O-ring seal.
Rotate the PCV valve counterclockwise and remove from the crankcase vent oil separator.- Discard the PCV valve.
- To install, reverse the removal procedure.
- Install a new PCV valve.
Positive Crankcase Ventilation (PCV) Valve - 3.7L Ti-VCT
Material
Removal and Installation
NOTE: Removal steps in this procedure may contain installation details.
- NOTICE: A new PCV valve
must be installed if removed from the valve cover. Damage will occur to the
locking mechanism on the PCV valve.
Minor component movement CCW. Discard the specified component. Follow local disposal regulations.
- To install, reverse the removal procedure. Apply the specified lubricant to the specified component.
Engine Ignition - 3.7L Ti-VCT
SPECIFICATIONS Material General Specifications Torque Specifications DESCRIPTION AND OPERATION Engine Ignition Component Location 3.7L Ti-VCT System Operation REFER to the PC/ED m ...Intake Air Distribution and Filtering
SPECIFICATIONS Material Torque Specifications DESCRIPTION AND OPERATION Intake Air Distribution and Filtering 2.0L GTDI The air intake system consists of the: ACL assembly. ACL&nbs ...Other materials:
Changing the wiper blades
1. Pull the wiper blade and arm away
from the glass.
2. Squeeze the locking tabs to release
the blade from the arm and pull the
blade away from the arm to remove it.
3. Attach the new blade to the arm
and snap it into place.
Replace wiper blades at least once per
year for optimum per ...
Data recording
Service Data Recording
Service data recorders in your vehicle are capable of collecting and
storing diagnostic information about your vehicle. This potentially
includes information about the performance or status of various systems
and modules in the vehicle, such as engine, throttle, steering o ...
Using This Manual
Introduction
This manual describes and directs repair procedures specified by Ford Motor
Company for the vehicle. Critical health and safety precautions are included.
Anyone who deviates from these instructions risks compromising personal safety
or vehicle integrity.
SECTION CONTENT
This manual ...