SPECIFICATIONS
Material
Torque Specifications
DESCRIPTION AND OPERATION
Engine Emission Control
Component Locations
2.0L GTDI
3.5L Ti-VCT and 3.7L Ti-VCT
3.5L GTDI
System Operation
Refer to the PC/ED manual section 1 Description and Operation.
Component Description
Refer to the PC/ED manual section 1 Description and Operation.
DIAGNOSIS AND TESTING
Engine Emission Control
For PCM DTCs, refer to Section 303-14 DTC Chart: PCM. For driveability symptoms without DTCs, refer to the PC/ED manual, section 3 Symptom Charts.
REMOVAL AND INSTALLATION
Crankcase Vent Oil Separator - 2.0L GTDI
Removal and Installation
NOTE: Removal steps in this procedure may contain installation details.
- Remove the intake manifold. For additional information, refer to Section 303-01C.
- NOTE: Clean and inspect the gasket mating surfaces.
- Tighten to 10 Nm (89 lb-in).
- Inspect and replace the crankcase vent oil separator gasket as necessary. Visual check.
- To install, reverse the removal procedure.
Crankcase Vent Oil Separator - 3.5L GTDI
Removal and Installation
- Release the wire harness pin-type retainer from the crankcase vent oil separator.
- Disconnect the crankcase ventilation tube-to-PCV valve quick connect coupling. For additional information, refer to Section 310-00.
- Remove the 3 crankcase vent oil separator bolts.
- To install, tighten to 8 Nm (71 lb-in).
- Remove the crankcase vent oil separator from the RH valve cover.
- To install, reverse the removal procedure.
Positive Crankcase Ventilation (PCV) Valve - 3.5L Ti-VCT
Material
Removal and Installation
NOTE: Removal steps in this procedure may contain installation details.
- NOTICE: A new PCV valve
must be installed if removed from the valve cover. Damage will occur to the
locking mechanism on the PCV valve.
Minor component movement CCW. Discard the specified component. Follow local disposal regulations.
- To install, reverse the removal procedure. Apply the specified lubricant to the specified component.
Positive Crankcase Ventilation (PCV) Valve - 3.5L GTDI
Material
Removal and Installation
- Disconnect the crankcase ventilation tube-to-PCV valve quick connect coupling. For additional information, refer to Section 310-00.
- NOTICE: A new PCV valve must be installed if removed from the
valve cover. Damage will occur to the locking mechanism on the PCV valve.
NOTE: To install, apply clean engine oil to the O-ring seal.
Rotate the PCV valve counterclockwise and remove from the crankcase vent oil separator.- Discard the PCV valve.
- To install, reverse the removal procedure.
- Install a new PCV valve.
Positive Crankcase Ventilation (PCV) Valve - 3.7L Ti-VCT
Material
Removal and Installation
NOTE: Removal steps in this procedure may contain installation details.
- NOTICE: A new PCV valve
must be installed if removed from the valve cover. Damage will occur to the
locking mechanism on the PCV valve.
Minor component movement CCW. Discard the specified component. Follow local disposal regulations.
- To install, reverse the removal procedure. Apply the specified lubricant to the specified component.
Engine Ignition - 3.7L Ti-VCT
SPECIFICATIONS Material General Specifications Torque Specifications DESCRIPTION AND OPERATION Engine Ignition Component Location 3.7L Ti-VCT System Operation REFER to the PC/ED m ...Intake Air Distribution and Filtering
SPECIFICATIONS Material Torque Specifications DESCRIPTION AND OPERATION Intake Air Distribution and Filtering 2.0L GTDI The air intake system consists of the: ACL assembly. ACL&nbs ...Other materials:
Diagnosis and Testing
Wipers and Washers
Special Tool(s)
DTC Chart
Diagnostics in this manual assume a certain skill level and knowledge of
Ford-specific diagnostic practices. REFER to Diagnostic Methods in Section
100-00 for information about these practices.
SCCM DTC Chart
Symptom Chart
Diagnostics i ...
Sitting in the correct position
WARNING: Sitting improperly out of position or with the seat
back reclined too far can take off weight from the seat cushion
and affect the decision of the passenger sensing system, resulting in
serious injury or death in a crash. Always sit upright against your seat
back, with your feet on the ...
Fuse specification chart
Power Distribution Box
WARNING: Always disconnect the battery before servicing high
current fuses.
WARNING: To reduce risk of electrical shock, always replace the
cover to the power distribution box before reconnecting the
battery or refilling fluid reservoirs.
The power distribution box is lo ...